Kwikubita wenyine Kwikuramo ibyuma biremereye: Imbaraga-Ziyobora & Utanga isoko 

Imashini yo kwikuramo wenyine ibyuma biremereye ni ibyuma byabugenewe byabugenewe byo guca imigozi yabyo mubyimbye, byimbitse cyane ibyuma bitarinze gukenera umwobo wabanjirije. Bitandukanye nimbaho ​​zisanzwe zimbaho ​​cyangwa urupapuro, ibyo bifata biragaragaza inama zinangiye, ibibanza byateguwe neza, hamwe nibikoresho bikomeye cyane - icyiciro cya 8.8 cyangwa kirenga - kugirango byinjire mubyuma byubatswe, ibiti, nibikoresho byimashini. Guhitamo icyuma gikwiye cyo kwikuramo ibyuma biremereye bituma ubunyangamugayo bwubaka, kurwanya ihindagurika, hamwe nigihe kirekire mugihe gisaba inganda nkubwubatsi, gukora amamodoka, no guteranya imashini ziremereye.

Ni ubuhe buryo bwo kwikuramo ibyuma bikoresha ibyuma biremereye?

Imashini yo kwikuramo yonyine igenewe ibyuma biremereye biratandukanye cyane na rusange-intego ifatika. Ijambo "ibyuma biremereye" mubisanzwe ryerekeza ku bipimo by'icyuma birenga 3mm (1/8 santimetero) kugeza ku byapa byubatswe bya 12mm (1/2 cm) cyangwa birenga. Imiyoboro isanzwe yo kwicukura akenshi inanirwa muri ubu bunini kubera ubukana budahagije cyangwa guhuza imigozi mibi.

Ibi bikoresho byabugenewe bihuza imirimo ibiri: gucukura umwobo windege no gukora insinga zo guhuza. Nyamara, kubyuma biremereye, intumbero ihinduka kuva kwinjirira gusa ubushobozi bwo kwikorera imitwaro. Imiyoboro igomba gukomeza imbaraga zifatika mukibazo cyinshi, kwaguka kwubushyuhe, hamwe nuburemere bwimitwaro. Ibi bisaba metallurgie itomoye, akenshi irimo ibyuma bikarishye byuma bya karubone cyangwa ibyuma bivangavanze, bigahuzwa nudukingirizo twangiza ruswa nka zinc flake cyangwa kashe ya geometrike.

Itandukaniro ryingenzi: Kwikorera-Kwikuramo-Kwikubita-Gukoresha Porogaramu Ziremereye

Mugihe gikunze gukoreshwa muburyo bumwe, hariho itandukaniro rya tekiniki rihambaye kubijyanye nubuhanga:

• Imiyoboro yo Kwicukura: Kugaragaza umwitozo-bito-bisa ninama (point) ikuraho ibikoresho kugirango ukore umwobo. Nibyiza kubipima byoroheje ariko birashobora guhangana nicyuma kiremereye keretse byapimwe kubwuburebure buke.
• Imiyoboro yo Kwikubita wenyine: Saba umwobo wateguwe mbere. Batemye insinga mu mwobo uriho. Kubyuma biremereye, ubu ni bwo buryo bwatoranijwe kuko bugabanya ibisabwa bya torque kandi bikarinda kumeneka mugihe cyo kwishyiriraho.

Mu byuma biremereye, kwishyiriraho imashini hamwe nu mwobo wateguwe mbere basabwa kenshi kugirango bahuze kandi bagabanye ibyago byo kunanirwa gukanda. Nyamara, iterambere ryambere ryo kwifashisha hamwe ningingo zishimangiwe nazo ziraboneka kubikorwa byihariye biremereye aho mbere yo gucukura bidashoboka.

Ibisobanuro bya tekinike kubikorwa byo hejuru-Imbaraga

Guhitamo icyuma gikwiye bikubiyemo gusobanukirwa nubukanishi busobanura imikorere mubyuma biremereye. Ba injeniyeri ninzobere mu gutanga amasoko bagomba gusuzuma amanota yibikoresho, igishushanyo mbonera, hamwe nubuhanga bwo gutwikira.

Ibyiciro by'ibikoresho no gukomera

Ibikoresho by'ibanze bigena ubushobozi bwa screw bwo kwinjira mubyuma bitarinze gufata. Amanota asanzwe arimo:

• Ibyuma bya Carbone (Icyiciro 8.8 / Icyiciro 8.8): Inganda zinganda zikoreshwa muburyo bukomeye. Itanga impirimbanyi zingufu zingana (800 MPa ntarengwa) no guhindagurika.
• Amavuta ya Alloy (Icyiciro 10.9 / Icyiciro 10.9): Byakoreshejwe kubintu bikabije biremereye. Iyi miyoboro ikorwa no kuzimya kugirango igere ku mbaraga ndende (1040 MPa byibuze).
• Icyuma kitagira umwanda (A2 / A4): Bikunzwe kubidukikije byangirika ariko mubisanzwe bifite imbaraga zingana kurenza ibyuma bivanze. Bikwiranye nicyuma kiremereye gusa iyo kurwanya ruswa birenze ibisabwa byumutwaro.

Igishushanyo mbonera

Urudodo rwa geometrie rugira uruhare runini mu gufata imbaraga mubyuma:

• Imitwe mito: Tanga kwihuta byihuse no kurwanya neza kwiyambura ibyuma byoroshye.
• Imitwe myiza: Tanga imbaraga nini kandi irwanya ihindagurika ryiza, nibyiza kumashini isobanutse yashizwe kumurongo wibyuma biremereye.
• Muraho-Lo Ingingo: Igishushanyo-cyibiri cyibice gikata neza mugihe gikomeza gukururwa cyane, gukoreshwa kenshi mubiterane bivanze-birimo ibyuma biremereye.

Kurinda no Kurinda ruswa

Ibyuma biremereye bikunze guhura nibidukikije bikaze. Isahani isanzwe ya zinc ntishobora kuba ihagije. Impuzu ziteye imbere zirimo:

• Zinc Flake (Geomet / Dacromet): Itanga ruswa irwanya ruswa (kugeza amasaha 1000 yipimisha umunyu) kandi ikuraho ingaruka za hydrogène.
• Gukoresha imashini: Tanga umubyimba mwinshi wa zinc kumurongo wo hanze wububiko.
• Fosifate n'amavuta: Uburyo bwo kurinda by'agateganyo, bukoreshwa kenshi mugihe igice cyateranijwe kizasiga irangi cyangwa amavuta nyuma.

Kuberiki Hitamo Handan Shengtong kubifata ibyuma biremereye?

Gushakisha ibikoresho-byihuta cyane bisaba umufatanyabikorwa ufite ubuhanga bwimbitse bwo gukora no kugenzura ubuziranenge bukomeye. Haman ShengTong Estener Mantoneri Gukora Co., Ltd., yashinzwe mu 2018, iherereye mu mujyi wa Handan, Intara ya Hebei-umutima w’inganda zihuta cyane mu Bushinwa. Aha hantu haratanga ibikoresho byibanze bihebuje hamwe nabakozi bafite ubumenyi bwihariye bwo gukora neza.

Nka sosiyete igezweho izobereye muri R&D, umusaruro, no kugurisha, Handan Shengtong yubahiriza filozofiya ya "Ubwiza bwa mbere, abakiriya bahebuje." Isosiyete ntabwo itanga gusa imigozi rusange; ikora ibisubizo byubwubatsi, imashini, amamodoka, ninganda zingufu. Ubwitange bwabo ku bicuruzwa bifite imbaraga nyinshi, bisobanutse neza byerekana ko buri cyuma cyo kwikuramo ibyuma biremereye cyujuje ubuziranenge mpuzamahanga ku mbaraga zikomeye no gukora umuriro.

Muguhuza uburyo bugezweho bwo gutunganya ubushyuhe hamwe nubuhanga bwikora bwikora, Handan Shengtong atanga ubuziranenge buhoraho mubice byinshi. Uku kwizerwa ningirakamaro kubaguzi B2B badashobora kwihanganira kunanirwa byihuse mubikorwa bikomeye byubaka. Waba ukeneye uburebure bwihariye, uburyo bwihariye bwumutwe, cyangwa impuzu zidasanzwe, umurongo wibicuruzwa bitandukanye bitandukanye bishyigikira ibyangombwa byubwubatsi.

Gusaba Ibihe Byuma Byuma Byuma Byikubita

Gusobanukirwa aho ibyo bifatisha bikora neza bifasha muguhitamo neza. Hano hepfo inganda zibanze no gukoresha imanza:

Kubaka ibyuma byubaka

Muburyo bwubucuruzi bwubucuruzi, ibyuma biremereye byinkingi hamwe ninkingi bisaba guhuza umutekano kugirango uhambire, wambike, hamwe nubwa kabiri. Imashini yo kwikuramo itanga ubundi buryo bwihuse bwo gusudira kugirango uhuze urumuri-ruciriritse rugereranya ibice byibanze biremereye. Bemerera guhinduka mugihe cyo kwishyiriraho no gukuraho kugoreka ubushyuhe bujyanye no gusudira.

Imashini iremereye hamwe nibikoresho

Abakora ibikoresho byubucukuzi bwamabuye y'agaciro, imashini zubuhinzi, hamwe n’imashini zikoresha inganda bakoresha iyo mashini kugirango bahuze imbaho, abarinzi, hamwe n’ibikoresho bifasha ibyuma bikarishye. Ibishushanyo-bidashobora kwihanganira ibishushanyo birinda kugabanuka mugihe, kugabanya igihe cyo kubungabunga. Imbaraga-zingana cyane zemeza ko izifata zishobora kwihanganira imitwaro yingirakamaro ituruka kubice byimuka.

Imodoka zo gutwara no gutwara abantu

Inteko za Chassis hamwe na frame yimodoka akenshi ikoresha ibyuma biremereye. Imashini yo kwikuramo yonyine ikoreshwa mugushiraho imirongo, imiyoboro y'amashanyarazi, hamwe nibikoresho by'imbere. Ubushobozi bwo guteranya byihuse ibyo bice utabanje gukanda buri mwobo byihuta cyane kumurongo. Imyenda idashobora kwangirika ni ngombwa hano kugirango ihangane n'umunyu wo mumuhanda hamwe nikirere.

Ibikorwa Remezo ningufu

Iminara ya turbine yumuyaga, imiterere yizuba, hamwe n amashanyarazi ashingira kumfatiro ziremereye nicyuma. Kwizirika muri izi porogaramu bigomba kwihanganira ibihe bikabije kandi bigahoraho. Urwego rwohejuru rwo kwikuramo ibyuma hamwe na zinc flake coatings bitanga igihe kirekire kandi kiramba kuriyi mishinga remezo ikomeye.

Igitabo cyo Guhitamo: Uburyo bwo Guhitamo Umugozi Ukwiye

Guhitamo uburyo bwiza bwo kwikuramo ibyuma biremereye bikubiyemo gusesengura ibintu byinshi bihinduka. Koresha urutonde kugirango uyobore amasoko yawe:

1. Menya Ubunini bwibintu

Gupima ubunini bwuzuye bwibyuma byahujwe. Uburebure bwa screw bugomba gucengera byibuze insanganyamatsiko 3-5 zirenze urwego rwo hasi kugirango tumenye neza. Kubyuma biremereye, irinde imigozi migufi cyane, kuko izambura byoroshye, cyangwa ndende cyane, ishobora gutera kwivanga mubice byimbere.

2. Suzuma Ibisabwa Umutwaro

Menya niba urugingo ruzagira imitwaro yo gukata (uruhande rumwe kuruhande) cyangwa imitwaro iremereye (gukurura). Kumutwaro muremure, tekereza gukoresha imigozi ifite diameter nini. Kubiremereye byinshi, shyira imbere amanota yo hejuru nka 10.9.

3. Suzuma uko ibidukikije bimeze

Inteko izabera mu ngo, hanze, cyangwa mubidukikije? Porogaramu yo mu nzu irashobora kuba ihagije hamwe na zinc isanzwe. Ibidukikije hanze cyangwa inyanja bisaba zinc flake cyangwa ibyuma bidafite ingese kugirango wirinde ingese hamwe no kunanirwa hamwe.

4. Reba uburyo bwo Kwishyiriraho

Imiyoboro izashyirwaho intoki, hamwe nabashoferi b'amashanyarazi, cyangwa robotike yikora? Sisitemu yikora isaba indangagaciro za torque zihoraho hamwe nuburyo bwimitwe igaburira neza. Hex washer imitwe ikoreshwa muburyo bukoreshwa cyane, mugihe Phillips cyangwa Torx imitwe ikwiranye nintoki cyangwa igice cyikora.

Amakosa asanzwe yo kwishyiriraho nuburyo bwo kubyirinda

Ndetse nubwiza buhanitse bwo kwikuramo imashini zirashobora kunanirwa iyo zashizweho nabi. Gusobanukirwa imitego isanzwe bifasha kubungabunga ubunyangamugayo numutekano.

Kurenza-Torquing na Stripping

Rimwe mu makosa akunze kugaragara ni ugukoresha umuriro mwinshi. Iyo umugozi wicaye byuzuye, gukomeza kuzunguruka bikuramo imigozi mubyuma cyangwa bikata umutwe wa screw. Igisubizo: Koresha ibiyobora bigenzurwa na torque hanyuma ubihindure buri gihe. Umva impinduka mumajwi mugihe screw yicaye burundu.

Munsi ya Torquing hamwe no gufatana hamwe

Umuyoboro udahagije unanirwa guhuza ibikoresho hamwe, biganisha ku kugenda, kwangirika kwangirika, no amaherezo kurekura. Igisubizo: Kurikiza uruganda rukora torque rushingiye kuri diameter ya screw nicyiciro cyibikoresho. Menya neza ko umushoferi bitwaye neza mumutwe wa screw kugirango wirinde gusohoka.

Ingano ya Pilote itari yo

Niba mbere yo gucukura, umwobo munini cyane ugabanya guhuza urudodo, mugihe umwobo ari muto cyane byongera umuriro winjiza kandi ibyago byo kumeneka. Igisubizo: Koresha igicapo cyicyitegererezo gitangwa nuwitanga byihuse. Mubisanzwe, umwobo wa pilote umuderevu ugomba guhuza diameter yibanze ya screw, ntabwo ari diameter yinyuma.

Kwirengagiza ubushyuhe bwubaka

Gucukura byihuse mu byuma biremereye bitanga ubushyuhe bugaragara, bushobora koroshya insinga ya screw no kugabanya ubukana bwayo. Igisubizo: Koresha igenamiterere rya RPM. Umuvuduko wo hasi hamwe numuvuduko mwinshi akenshi bigira akamaro cyane mubyuma biremereye kuruta umuvuduko mwinshi. Emera gukonjesha intera yo gushiraho.

Ibibazo: Ibibazo Bikunze Kubazwa Kubijyanye no Kwikubita Imashini Kubyuma Byinshi

Imashini yo kwikuramo irashobora gusimbuza gusudira mubyuma biremereye?

Mubintu byinshi bidakomeye byubaka, yego. Imashini yo kwikuramo itanga ubwishyu bwihuse, gusenya byoroshye kubungabunga, kandi nta kugoreka ubushyuhe. Nubwo bimeze bityo ariko, kubintu byambere bitwara imitwaro muri zone yimitingito cyangwa ahantu hakabije guhangayika, gusudira cyangwa guhinduranya nimbuto zirashobora gusabwa na code yubuhanga. Buri gihe ujye ubaza injeniyeri zubaka kugirango zifate ibyemezo bikomeye.

Nubuhehejuru ntarengwa bwibyuma iyi screw ishobora kwinjira?

Imiyoboro isanzwe iremereye yo kwikorera irashobora kwinjirira kugeza kuri 12-15mm yicyuma mumurongo umwe, bitewe nigishushanyo mbonera nimbaraga za shoferi. Kubisahani binini, mbere yo gucukura birasabwa, kwemerera gukora-kwikuramo gukora neza nta muriro mwinshi.

Nkeneye kubanza gucukura umwobo wibyuma biremereye?

Kubyuma bifite uburebure burenze 6mm, mbere yo gucukura ni byiza cyane. Ihuza ibice, igabanya umuriro ukenewe mugushiraho, kandi igabanya ibyago byo kumeneka. Mugihe bamwe-bafite uburemere buremereye-biyitirira bavuga ko bwinjiye mubikoresho binini, mbere yo gucukura bituma ubuziranenge buhoraho kandi bwihuse bwo guterana mubidukikije.

Nigute nakwirinda ruswa ya galvanic mugihe nkoresheje imigozi yicyuma kumyuma isize?

Koresha imigozi ifite impuzu zijyanye nibikoresho fatizo. Kubyuma bya galvanis, koresha zinc-plaque cyangwa zinc-flake zometseho. Irinde gukoresha ibyuma bitagira umuyonga ku byuma bya galvanizasi utabanje gukaraba, kuko itandukaniro rishobora kwihuta kwangirika kwa zinc. Handan Shengtong itanga uburyo butandukanye bwo guhuza kugirango uhuze ibisabwa byihariye.

Ni irihe tandukaniro riri hagati yubwoko 17 nubwoko bwa 4?

Andika ingingo 17 zagenewe ibiti nibikoresho byoroshye, byerekana inama idasanzwe yo gukuramo chip. Ntibikwiriye ibyuma biremereye. Ubwoko bwa 4 ingingo zirakomeye, zimeze nkimyitozo yagenewe ibyuma-byuma. Kubyuma biremereye, menya ko ukoresha Ubwoko bwa 4 cyangwa buringaniye buringaniye bwicyuma, ntabwo ari igishushanyo cyihariye.

Kubungabunga no Kugenzura Ibikorwa byiza

Kugirango urambe kuramba ukoresheje intoki zo kwikuramo ibyuma biremereye, kugenzura buri gihe ni urufunguzo. Shakisha ibimenyetso by ingese, cyane cyane hafi yumutwe no kwinjira. Reba imigozi irekuye ugenzura neza icyuho kiri hagati yumutwe wibikoresho. Mubidukikije bihindagurika cyane, tekereza gukoresha amavuta yo gufunga mugihe cyo kwishyiriraho niba bidashoboka.

Kugenzura ibihe bya torque birashobora kwerekana ingingo zagiye zoroha mugihe. Niba ruswa yamenyekanye, simbuza icyihuta ako kanya hamwe nurwego rwohejuru. Kubika inyandiko yitariki yo kwishyiriraho nagaciro ka torque birashobora gufasha mugihe cyo guteganya kubungabunga.

Umwanzuro: Kurinda Imishinga yawe hamwe nigisubizo cyizewe cyo kwizirika

Guhitamo iburyo kwikubita hasi gukubita imigozi ibyuma biremereye nicyemezo gikomeye kigira ingaruka kumutekano, kuramba, no gukora neza mumishinga yawe yinganda. Mugusobanukirwa nu tekinike ya tekinike yibintu, ibishushanyo mbonera, hamwe nuburyo bwo kwishyiriraho, urashobora kwirinda kunanirwa bisanzwe kandi ukemeza guhuza gukomeye. Ibikenerwa nimbaraga zikomeye, zikoreshejwe neza zikomeje kwiyongera mubikorwa byubwubatsi, imashini, ningufu.

Gufatanya nuwabikoze arabizi nibyingenzi kugirango tugere kubisubizo byiza. Haman ShengTong Estener Mantoneri Gukora Co., Ltd. ikomatanya ibyiza byahantu hamwe no kwiyemeza ubuziranenge no guhanga udushya. Ubuhanga bwabo mukubyara ibintu bisobanutse neza, bifata imbaraga nyinshi bituma babitanga byizewe kubucuruzi bushakisha ibisubizo byizewe mubyuma biremereye. Kuva kumyenda yihariye kugeza kumurongo wihariye, ibicuruzwa byabo bikemura ibibazo bitandukanye byinganda zigezweho.

Waba urimo guteranya imashini ziremereye, kubaka ibyuma, cyangwa gucunga imishinga minini y'ibikorwa remezo, guhitamo umufatanyabikorwa wihuse byemeza imikorere yigihe kirekire. Ntugahungabanye ubuziranenge mugihe ubunyangamugayo bwimiterere bugeramiwe.

Witegure kunonosora ingamba zawe?

Menyesha itsinda ryacu rya tekiniki uyumunsi kugirango uganire kubyo usabwa byihariye, saba ingero, cyangwa ubone impapuro zirambuye zerekana ibyuma biremereye byo kwikuramo ibyuma. Reka tugufashe guhitamo igisubizo cyiza kubyo usaba.

Shakisha Icyiciro Cyuzuye Cyinganda Zifata Inganda & Ibisubizo bya Tekinike